Gbc MS5 User Manual

The Challenge Machinery Company1433 Fulton AvenueGrand Haven, MI 49417-1594 USAChallengeMachinery.comF.300-BJULY 2000Serial Numbers 965600 & UpMOD

F.300-B/MS-5 DRILL/JULY 200010For EMERGENCY STOP release foot fromtreadle and turn main disconnect switch to “off”position.CAUTION: NEVER REST YOUR F

11F.300-B/MS-5 DRILL/JULY 2000treadle allows the drills to drill through the entire lift ofstock and reach the bottom of their stroke. At this point,

F.300-B/MS-5 DRILL/JULY 200012 1/8” 3/16” 1/4” 9/32”11/32”13/32” 1/2” 5/32” 7/32”17/64” 5/16” 3/8” 7/16”ACCESSORIES FOR CHALLENGE PAPER DRILLI

13F.300-B/MS-5 DRILL/JULY 2000ACCESSORIES FOR CHALLENGE PAPER DRILLING MACHINESChallenge Power Sharpener(115 Volt / 60 HZ only)Cat. No. A-6450A power

F.300-B/MS-5 DRILL/JULY 200014ACCESSORIES FOR CHALLENGE PAPER DRILLING MACHINESOptional Narrow Drill Head Assembly, p/n: 45200For drilling holes with

15F.300-B/MS-5 DRILL/JULY 2000NOTICEThe instructions on thefollowing pages are for theuse of trained servicepersonnel only!Attempting to performrepair

F.300-B/MS-5 DRILL/JULY 200016WARNING: DISCONNECT THE POWER AND LOCK IT OUT whenever working on the machineunless the instructions specifically requi

17F.300-B/MS-5 DRILL/JULY 2000ROUTINE MAINTENANCEGeneralProduction losses can be reduced if good maintenancepractices are followed. The following sug

F.300-B/MS-5 DRILL/JULY 200018Monthly1. Oil the table height adjusting knob shaft with a lightmachine oil. Wipe off excess oil.2. Check the hydraulic

19F.300-B/MS-5 DRILL/JULY 2000NOTES

F.300-B/MS-5 DRILL/JULY 20002INTRODUCTIONWELCOME to the family of Challenge® users. Challenge has been developing and manufacturing Graphics ArtsEqui

F.300-B/MS-5 DRILL/JULY 200020MAIN ASSEMBLY - FRONT VIEW45000 SHEET 1 REV L

21F.300-B/MS-5 DRILL/JULY 2000MAIN ASSEMBLY - FRONT VIEW45000 SHEET 1 REV L

F.300-B/MS-5 DRILL/JULY 200022MAIN ASSEMBLY - SIDE VIEW45000 SHEET 2 REV K (S/N 975272 & BELOW)

23F.300-B/MS-5 DRILL/JULY 2000MAIN ASSEMBLY - SIDE VIEW45000 SHEET 2 REV K (S/N 975272 & BELOW)

F.300-B/MS-5 DRILL/JULY 200024MAIN ASSEMBLY - SIDE VIEW45000 SHEET 2 REV L (S/N 975273 & ABOVE)

25F.300-B/MS-5 DRILL/JULY 2000MAIN ASSEMBLY - SIDE VIEW45000 SHEET 2 REV L (S/N 975272 & ABOVE)

F.300-B/MS-5 DRILL/JULY 200026MAIN ASSEMBLY- TOP VIEW45000 SHEET 3 REV F (S/N 985049 and Down)

27F.300-B/MS-5 DRILL/JULY 2000MAIN ASSEMBLY- TOP VIEW45000 SHEET 3 REV G (S/N 985050 and Up)

F.300-B/MS-5 DRILL/JULY 200028MAIN ASSEMBLY - DRILL GUARD (50 HZ ONLY)45000 SHEET 4 REV A (S/N: 975272 & BELOW)(KIT FOR 60 HZ MACHINES: K-45180)

29F.300-B/MS-5 DRILL/JULY 2000MAIN ASSEMBLY - DRILL GUARD (50 HZ ONLY)45000 SHEET 4 REV C (S/N: 975273 & ABOVE)(KIT FOR 60 HZ MACHINES: K-45180)

3F.300-B/MS-5 DRILL/JULY 2000INTRODUCTION ... 2CAUTION: POWER

F.300-B/MS-5 DRILL/JULY 200030BELT INSTALLATION

31F.300-B/MS-5 DRILL/JULY 2000NOTES

F.300-B/MS-5 DRILL/JULY 200032HYDRAULIC POWER UNIT ASSEMBLYH-378-1 (50/60 HZ 1 PHASE)H-407-1 (50/60 HZ 3 PHASE)

33F.300-B/MS-5 DRILL/JULY 2000HYDRAULIC SCHEMATIC REFERENCES(Drawing H-378 & H-407)Once the pump relay (RL1) is energized, the hydraulicmotor runs

F.300-B/MS-5 DRILL/JULY 200034BASIC MACHINE SCHEMATICE-2384-1 REV A

35F.300-B/MS-5 DRILL/JULY 2000ELECTRICAL SEQUENCE OF OPERATIONNOTE: PLEASE SEE SECTION ON THE HYDRAULIC SEQUENCE OF OPERATION FOR MOREDETAILSELECTRIC

F.300-B/MS-5 DRILL/JULY 200036POWER PANEL ASSEMBLY1PH 208/230 V 50/60 HzEE-2385-2

37F.300-B/MS-5 DRILL/JULY 2000POWER PANEL ASSEMBLY1PH 208/230 V 50/60 HzEE-2385-2

F.300-B/MS-5 DRILL/JULY 200038POWER PANEL ASSEMBLY3PH 208/230V 50/60Hz/460 V 60 HzEE-2386-2

39F.300-B/MS-5 DRILL/JULY 2000POWER PANEL ASSEMBLY3PH 208/230V 50/60Hz/460 V 60 HzEE-2386-2

F.300-B/MS-5 DRILL/JULY 20004SAFETY PRECAUTIONS• This machine is designed and safeguarded for ONE PERSON operation. NEVER operate the machinewith mor

F.300-B/MS-5 DRILL/JULY 200040POWER PANEL ASSEMBLY3PH 380/415 V 50 HzEE-2369-2

41F.300-B/MS-5 DRILL/JULY 2000POWER PANEL ASSEMBLY3PH 380/415 V 50 HzEE-2369-2

F.300-B/MS-5 DRILL/JULY 200042DRILL HEAD ASSEMBLY45152

43F.300-B/MS-5 DRILL/JULY 2000POWER PANEL LABEL50/60 Hz REV A

F.300-B/MS-5 DRILL/JULY 200044TWO HAND CONTROL OPTIONA-4851-48

45F.300-B/MS-5 DRILL/JULY 2000TWO HAND CONTROL OPTIONA-4851-48

F.300-B/MS-5 DRILL/JULY 200046DRILL GUARD KITK-45180 REV A

47F.300-B/MS-5 DRILL/JULY 2000BELT GUARD SWITCH REPLACEMENT KITK-45181 (S/N: 975272 & BELOW ONLY)

F.300-B/MS-5 DRILL/JULY 200048DRILL GUARD SWITCH REPLACEMENT KITK-45182 (S/N: 975272 & BELOW ONLY)

49F.300-B/MS-5 DRILL/JULY 2000SAFETY SYSTEM TESTSMachine manufacturer _______________ Model ____________Serial Number __________________Frequency

5F.300-B/MS-5 DRILL/JULY 2000SPECIFICATIONSDrillingNumber of Drill Heads 2 to 5Drill Bit Sizes Available1/8” to 1/2” (3 mm to 13 mm)Center To Center M

F.300-B/MS-5 DRILL/JULY 2000© 1996, 1997 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A.

F.300-B/MS-5 DRILL/JULY 20006SINGLE OPERATORSHOCK HAZARDSHOCK HAZARDHAZARDOUS AREADo not operate with more than one person.Disconnect power before rem

7F.300-B/MS-5 DRILL/JULY 2000INSTALLATIONUnpackingUnless otherwise specified, this machine is packagedcompletely assembled. The drill head(s) specifi

F.300-B/MS-5 DRILL/JULY 20008Safety Interlock SystemThe MS-5 paper drill is equipped with a safety inter-lock system which prevents the machine from b

9F.300-B/MS-5 DRILL/JULY 2000Drive Belt AdjustmentWhenever changing head configurations or reposition-ing heads, reset the drill head belt tension. T